replacing a bad disk

Chris Fadrowski — Wed, 23 Feb 2005 16:04:23 GMT

Can someone detail the procedure for replacing a bad disk that fails in a mirror and NOT in a mirror??

I am running a itanium system with a failed root drive on the mirror. I just need to know that steps. i can't find a good doc on the itrc. Have done this in the past but forgot how to do it. thanks.

Re: replacing a bad disk

RAC_1 — Wed, 23 Feb 2005 16:18:17 GMT

LVM Quick reference

Regular tasks
I) How to create a Volume Group (VG).
II) How to create a Logical Volume (LV) and mount the filesystem.
III) How to add a disk to a Volume Group
IV) How to increase the size of a logical volume without
OnlineJFS (advanced JFS)
V) How to remove a Logical Volume
VI) How to reduce the size of a logical volume without OnlineJFS
(advanced JFS)
VII) How to remove a disk from a volume group
VIII) How to remove a volume group
IX) How to increase the primary swap
X) How to create a secondary boot disk LVM Mirroring
XI) How to mirror a logical volume
XII) How to unmirror a logical volume
XIII) How to create a mirrored boot disk
XIV) How to mirror a logical volume on a specific physical volume
Physical Volume Group
XV) How to create a Physical Volume Group (PVG)
XVI) How to use PVG to mirror logical volumes on specific physical
volumes.

I) How to create a Volume Group (VG).

Note The following example is using the disk c1t6d0, the volume
group vg01 and the logical volume lvhome

1) Prepare the disk
pvcreate /dev/rdsk/c1t6d0

Note if the disk was previously used in another VG use the
following command instead:

pvcreate -f /dev/rdsk/c1t6d0

2) Create the Volume Group (VG):
a) mknod /dev/vg01/group c 64 0x010000

Note: the group number (last parameter) is in hexadecimal and
should be different for each volume group. For vg02, that number
would be 0x020000. The default limit is 10 volume groups as set
by the kernel parameter maxvgs.

b) vgcreate /dev/vg01 /dev/dsk/c1d0s2

Note: When a volume group is created the maximum physical
extents per volume (max_pe parameter) will be set to the max_pe
of the largest physical volume (PV) or 1016, which ever is
greater, if no max_pe is specified. The effect of not setting
the max_pe parameter would be that any PV added to the volume
group in the future regardless of there size will be limited
to the volume groug creation value of max_pe. Therefore,
consider increasing the max_pe to accommodate PV's that may
likely be larger than the largest PV used to create the Volume
Group. The formula to use to determine the value is:

physical_extent_size * max_pe = size_of_the_disk.

The default value for physical_extent_size is 4M and the maximum
value for max_pe is 65535 (example for 18 gig disk use a value
4608 for max_pe: 4M * 4608 = 18 gig).
There is also a default value of a maximum of 16 disks per
volume group. The following is an example of the creation of a volume
group modifying these two parameters (max_pe = 4608, maximum
number of disk = 24):

vgcreate -e 4608 -p 24 /dev/vg01 /dev/dsk/c1d0s2

II) How to create a Logical Volume (LV) and mount the filesystem.
1) Create the Logical Volume (LV)
lvcreate -L 120 -n lvhome /dev/vg01
Note: this will create a logical volume of 120 meg.
2) Create the filesystem
newfs -F vxfs /dev/vg01/rlvhome
Note: to create an hfs filesystem change vxfs to
hfs in the previous command.
3) Mount the Logical Volume:
a) mkdir /home
b) mount /dev/vg01/lvhome /home

III) How to add a disk to a Volume Group
Note The following examples is using the disk c1t6d0 and the volume
group vg01

1) Prepare the disk
pvcreate /dev/rdsk/c1t6d0

Note if the disk was previously used in another VG use the
following command instead:

pvcreate -f /dev/rdsk/c1t6d0

Note: Use caution when using pvcreate -f as this will
overwrite the existing volume group information on the disk.

2) Add the disk to the Volume Group
vgextend /dev/vg01 /dev/dsk/c1t6d0

IV) How to increase the size of a logical volume without online JFS
(advanced JFS).
Note: the following example is using the volume group vg01 and the
logical volume lvhome

Note: Increasing the root filesystem (/) is not feasible

1) lvextend -L 240 /dev/vg01/lvhome
The new total size will be 240M.
2) umount /home
Note: If the filesystem is in use, it is impossible to unmount it.
Therefore stop all the processes (applications) that use the
filesystem then unmount it.
Processes that use /usr and /var cannot be all stopped,
the only solution is to reboot in single user mode.
3) extendfs -F vxfs /dev/vg01/rlvhome
4) mount /dev/vg01/lvhome /home

V) How to remove a Logical Volume
Note: the following example is using the volume group vg01 and the
logical volume lvhome
1) Backup all user data
2) Umount the filesystem
umount /home
3) remove the Logical volume
lvremove /dev/vg01/lvhome

VI) How to reduce the size of a logical volume without online JFS (advanced JFS)
Note: the following example is using the volume group vg01 and the
logical volume lvhome
1) Backup all user data
2) Umount the filesystem
umount /home
3) Reduce the size
lvreduce -L 60 /dev/vg01/lvhome
Note: the new total size will be 60M.
4) Re-create the filesystem
newfs -F vxfs /dev/vg01/rlvhome
Note: to create an hfs filesystem change vxfs by
hfs in the previous command.
5) Mount the Logical Volume:
mount /dev/vg01/lvhome /home
6) Restore the user data

VII) How to remove a disk from a volume group
Note: the following example is using the disk c1t6d0 and the
volume group vg01

1) Make sure that the disk is not in use:
pvdisplay /dev/dsk/c1t6d0
Look at line starting with Allocated PE the number at the end
of the line should be 0. If it is not the disk is still in use.
2) Remove the disk
vgreduce /dev/vg01 /dev/dsk/c1t6d0

VIII) How to remove a volume group
Note: the following example is using the volume group vg01 and the
logical volume lvhome

1) Backup all user data
2) Find the name of all logical volume in this volume group
vgdisplay -v /dev/vg01
3) unmount all logical volumes
Note: repeat the following command for each logical command
umount /dev/vg01/lvhome
4) Remove the volume group:
vgexport /dev/vg01
Note: using vgexport to remove a volume group is easier
and faster than using the vgreduce on each physical volume
except the last one, followed by a vgremove. The other
advantage is that the /dev/vg01 directory is also removed.

IX) How to increase the primary swap

Note: Because of the contiguous allocation policy, create a bigger
logical volume and modify the Boot Data Reserved Area (BDRA) to make
it primary.

1) lvcreate -C y -L 240 /dev/vg00
The name of this new logical volume will be displayed on the
screen, note it, it will be needed later. (let say it
is /dev/vg00/lvol8)
Note: This new logical volume has to be in vg00
2) lvlnboot -v /dev/vg00
This will display the current root and swap volumes
Note: lvol2 is the default primary swap.
3) lvlnboot -s /dev/vg00/lvol8 /dev/vg00
Note: use the logical volume name from step 1
4) lvlnboot -R /dev/vg00
Recover any missing links to all of the logical volumes specified
in the BDRA and update the BDRA of each bootable physical volume
in the volume group
5) reboot the system

X) How to create a secondary boot disk
Note: This will create an identical copy of the current vg00. The
new volume group needs to as big as vg00. This will also be a static
version of the primary boot disk which could be use in case of
problem.

Note: The following example is using the disk c1t6d0 and the
volume group vg01

1) Initialize the disk and make it bootable
pvcreate -B /dev/rdsk/c1t6d0
Note: the -B parameter tells pvcreate that this will be a
bootable disk.
mkboot /dev/dsk/c1t6d0
mkboot -a "hpux" /dev/rdsk/c1t6d0
2) Create the volume group
mkdir /dev/vg01
mknod /dev/vg01/group c 64 0x010000
vgcreate /dev/vg01 /dev/dsk/c1t6d0
3) Find the size of each logical volume in vg00
vgdisplay -v /dev/vg00 | more
look at LV Size (Mbytes) for each logical volume and note it.
Note: this example will use these value:
lvol1 84M
lvol2 256M
lvol3 140M
lvol4 500M
lvol5 64M
lvol6 20M
lvol7 500M
lvol8 500M

Note: The size of the new logical volumes needs to be exactly the
same as the size of the logical volumes on the primary root disk.
4) Create the first 3 logical volumes contiguous (needed by the system)
lvol1:
lvcreate -L 84 -C y -r n /dev/vg01
lvol2:
lvcreate -L 256 -C y -r n /dev/vg01
lvol3:
lvcreate -L 140 -C y -r n /dev/vg01
5) Now create the other logical volumes
lvol4:
lvcreate -L 500 /dev/vg01
lvol5:
lvcreate -L 64 /dev/vg01
lvol6:
lvcreate -L 20 /dev/vg01
lvol7:
lvcreate -L 500 /dev/vg01
lvol8:
lvcreate -L 500 /dev/vg01
6) Copy each logical volume except the swap which is usually lvol2.
dd if=/dev/vg00/rlvol1 of=/dev/vg01/rlvol1 bs=1024k
dd if=/dev/vg00/rlvol3 of=/dev/vg01/rlvol3 bs=1024k
dd if=/dev/vg00/rlvol4 of=/dev/vg01/rlvol4 bs=1024k
dd if=/dev/vg00/rlvol5 of=/dev/vg01/rlvol5 bs=1024k
dd if=/dev/vg00/rlvol6 of=/dev/vg01/rlvol6 bs=1024k
dd if=/dev/vg00/rlvol7 of=/dev/vg01/rlvol7 bs=1024k
dd if=/dev/vg00/rlvol8 of=/dev/vg01/rlvol8 bs=1024k
7) Verify the integrity of all the new volume except swap.
Note: The following lines are base on a system with vxfs
filesystems except for /stand (lvol1) which needs to be hfs.
fsck -F hfs /dev/vg01/rlvol1
fsck -F vxfs /dev/vg01/rlvol3
fsck -F vxfs /dev/vg01/rlvol4
fsck -F vxfs /dev/vg01/rlvol5
fsck -F vxfs /dev/vg01/rlvol6
fsck -F vxfs /dev/vg01/rlvol7
fsck -F vxfs /dev/vg01/rlvol8
8) Now configure the Boot Data Reserved Area (BDRA)
Note: The following commands assume that /stand is lvol1,
swap is lvol2 and / is lvol3
lvlnboot -b /dev/vg01/lvol1 /dev/vg01
lvlnboot -r /dev/vg01/lvol3 /dev/vg01
lvlnboot -s /dev/vg01/lvol2 /dev/vg01
lvlnboot -d /dev/vg01/lvol2 /dev/vg01
9) Modify the fstab file on the new disk.
a) If /tmp_mnt doesn't exist create it
mkdir /tmp_mnt
b) Mount the new root filesystem on /tmp_mnt
mount /dev/vg01/lvol3 /tmp_mnt
c) change to etc directory on the new disk.
cd /tmp/etc
d) Modify all occurence of vg00 in the fstab for vg01
sed "s/vg00/vg01/" fstab > fstab.out
mv fstab fstab.BAK
mv fstab.out fstab
e) Unmount the new root filesystem
cd /
umount /tmp_mnt

XI) How to mirror a logical volume
Note: Data mirroring is provided by an additionnal purchasable
software product called MirrorDisk/UX.

Note: the following example is using the volume group vg01 and the
logical volume lvhome

To add a mirror to an existing logical volume:
lvextend -m 1 /dev/vg01/lvhome

This will add 1 mirror (2 copies of the filesystem).
To add 2 mirrors (3 copies of the filesystem) use -m 2 instead.

To create a new logical volume of 200M with 1 mirror:
lvcreate -m 1 -L 200 /dev/vg01

XII) How to unmirror a logical volume
Note: the following example is using the volume group vg01 and the
logical volume lvhome

lvreduce -m 0 /dev/vg01/lvhome

XIII) How to create a mirrored boot disk

Note the following example is using the disk c1t6d0 as the
mirrored boot disk and c0t6d0 as the boot disk.

1) Initialize the disk and make it bootable
pvcreate -B /dev/rdsk/c1t6d0
Note: the -B parameter tell pvcreate that this will be a
bootable disk.
2) Add the physical volume to the volume group
vgextend /dev/vg01 /dev/dsk/c1t6d0
3) Use mkboot to place the boot utilities in the boot area and add
the AUTO file.
mkboot /dev/dsk/c1t6d0
mkboot -a "hpux -lq" /dev/rdsk/c1t6d0
4) Use mkboot to update the AUTO file on the primary boot
disk.
mkboot -a "hpux -lq" /dev/rdsk/c0t6d0
5) Mirror the stand, root and swap logical volumes
lvextend -m 1 /dev/vg00/lvol1
lvextend -m 1 /dev/vg00/lvol2
lvextend -m 1 /dev/vg00/lvol3
Note: LVM will resynchronize the new mirror copies. This step will
takes several minutes

Repeat the lvextend for all other logical volumes on the boot
mirror.
6) Modify your alternate boot path to point to the mirror copy of the
boot disk.
setboot -a 8/8.6.0 # Use the Hardware path for your new
boot disk.

XIV) How to mirror a logical volume on a specific physical volume

Note: the following example, is using the disk c1t6d0 for the
primary copy, c2t6d0 for the mirror copy, the volume group vg01,
the logical volume lvhome and the size will be 200M

lvcreate -n lvhome /dev/vg01
lvextend -L 200 /dev/vg01/lvhome /dev/dsk/c1t6d0
lvextend -m 1 /dev/vg01/lvhome /dev/dsk/c2t6d0

XV) How to create a Physical Volume Group (PVG)
create a file named /etc/lvmpvg with the following syntax:
VG vg_name
PVG pvg_name
pv_path
...
PVG pvg_name
pv_path
...
VG vg_name
PVG pvg_name
pv_path
...

For example, to use two PVGs in vg01 with c1t6d0 and c2t6d0
in one PVG (PVG0), c3t6d0 and c4t6d0 in the other PVG (PVG1) the
contents of the file (/etc/lvmpvg) should be:

VG /dev/vg01
PVG PVG0
/dev/dsk/c1t6d0
/dev/dsk/c2t6d0
PVG PVG1
/dev/dsk/c3t6d0
/dev/dsk/c4t6d0

XVI) How to use PVG to mirror logical volumes on specific physical volumes.

Note: in the following text, the volume group will be vg01 and the
logical volume will be name lvhome

After creating the /etc/lvmpvg file as describe above, each copy
of your mirror could be force on different PVG. To achieve this if
the logical volume is already created but not mirrored yet, use the
following command:
lvchange -s g /dev/vg01/lvhome
lvextend -m 1 /dev/vg01/lvhome
If the logical volume is not created yet:
lvcreate -s g -m 1 -n lvhome -L 200 /dev/vg01

# eof

Man Page Located at /usr/local/web/howto/hpux/both/LVMCookbook

Re: replacing a bad disk

Steven E. Protter — Wed, 23 Feb 2005 16:21:01 GMT

vgcfgbackup

Try and backup the configuration.

If possible, vgreduce /dev/vg01 /dev/dsk/c1t1d0

use a real vg and the bad disk.

Replace the disk, if its a hot swap do it while the system is running.

ioscan -fnC disk

pvcreate the disk.

Depending on whether you succeeded with the vgcfgbackup you may be able to vgcfgrestore

If you suceeded in reducing the volume group you can now vgextend the disk back into the volume group.

LVM provides you a lot of options.

SEP

Re: replacing a bad disk

Chris Fadrowski — Wed, 23 Feb 2005 16:24:30 GMT

don't you have to break the mirror using

lvextend -m 0 /dev/vgXX/lvolX

Re: replacing a bad disk

Rajeev Tyagi — Wed, 23 Feb 2005 16:30:13 GMT

vgcfgrestore -n /dev/vg00 /dev/dsk/c?t?d?

mkboot /dev/dsk/c?t?d?
mkboot -a "hpux -lq (;0) /stand/vmunix" /dev/dsk/c?t?d?

vgchange -a y /dev/vg00
lvlnboot -Rv /dev/vg00

vgsync /dev/vg00

Re: replacing a bad disk

John Poff — Wed, 23 Feb 2005 17:15:41 GMT

Hi,

We have an Itanic^H^Hium box and I had a mirrored root disk go bad a couple of weeks ago. Before doing the LVM steps mentioned above you will first need to do the 'idisk' command to partition the replacement hard disk.

Take a look at this link for the man page on 'idisk':

http://www.docs.hp.com/en/B3921-90010/idisk.1M.html

Our box is running 11.23, but our guy used the parameters for 11.22, which meant that the 'vgcfgrestore' failed and complained about the disk not being big enough.

For 11.22, your partition file (might) look like this (ours did):

2
EFI 100MB
HPUX 100%

For 11.23, it might look like this:
3
EFI 500MB
HPUX 100%
HPSP 400MB

Good luck!

JP

Re: replacing a bad disk

Sundar_7 — Wed, 23 Feb 2005 17:17:13 GMT

Replacing a disk with mirror

1) # vgcfgrestore -n /dev/vgXX /dev/dsk/cXtYdZ
# vgsync -a y /dev/vgXX

Replacing a disk without mirror

1) # vgcfgrestore -n /dev/vgXX /dev/dsk/cXtYdZ
do a pvdisplay on the disk and figure out the LVs on the disk
then do a newfs on the lvols

# newfs -F vxfs -o largefiles /dev/vgXX/lvol5
# mountall

Restore the data from the backup

Replacing the boot disk will be different and would involve commands to restore the BDRA using mkboot and lvlnboot commands

Re: replacing a bad disk

John Poff — Wed, 23 Feb 2005 17:25:43 GMT

Here is a link to a page that (among lots of other things) tells how to mirror the disk on an Itanium. Note that the sample partition file is for 11.22:

http://h21007.www2.hp.com/dspp/tech/tech_TechGroupTipDetailPage_IDX/1,2367,10402,00.html

Here is a link to a PDF file which explains it a little better:

http://forums1.itrc.hp.com/service/forums/getattachment.do?attachmentId=16428&ext=.pdf

JP

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